3392) Process Quality Engineer – Battery Manufacturing

👉 Reporting To: Quality Manager

⚒️Key Responsibilities

1. Process Quality Control

• Monitor manufacturing processes to ensure compliance with defined quality standards.
• Identify and analyse process deviations and product defects during battery production.
• Implement corrective and preventive actions (CAPA) to eliminate recurring issues.

1. Battery Defect Analysis

• Investigate defects related to battery manufacturing such as:
• Cell failure
• Welding defects
• Leakage
• Capacity / performance issues
• Conduct root cause analysis using tools like 5 Why, Fishbone Diagram, Pareto Analysis.
• Coordinate with production and R&D teams to implement corrective actions.

1. Quality Documentation & PPAP

• Prepare and maintain PPAP documentation including:
• Process Flow Diagram
• Control Plan
• Inspection Reports
• Ensure readiness for customer audits and internal audits.

1. Process Improvement

• Analyse process data and identify improvement opportunities.
• Reduce rejection, rework, and warranty failures.
• Support continuous improvement initiatives.

1. Incoming & In-process Quality Monitoring

• Review inspection reports for incoming materials and components.
• Ensure in-process inspection and final inspection compliance.

1. Customer Complaint Handling

• Analyse field failures and customer complaints.
• Provide technical support and corrective action reports.

1. Audit & Compliance

• Support ISO quality system requirements.
• Participate in internal and external quality audits.

⛏️Required Skills

• Strong knowledge of battery manufacturing processes
• Understanding of battery defects and troubleshooting
• Experience with PPAP documentation, Control plan
• Root cause analysis and problem-solving skills
• Good communication and coordination skills
• Proficiency in MS Excel and quality documentation

🎓Required Qualifications

• Bachelor’s Degree / Diploma in Electrical / Electronics / Mechanical Engineering
• Knowledge of Quality Tools (7QC tools, Six Sigma basics) preferred.

💼Experience

• 2–3 years’ experience in Battery / Electronics / Automotive manufacturing quality
• Experience in Li-ion battery manufacturing preferred