3388) Dy. Manager Maintenance

🎯Main Task
The Head of Maintenance Function and reports to the local management team. The candidate will be a hands-on and participative manager and will develop and lead an internal team to support the following areas: Utility, Plant and Admin office Maintenance Management etc.
This function is a key role in partnering with the senior leadership team in strategic decision making and operations to enhance its quality and build capacity with the following main tasks:

• Set up the Maintenance Function in the Greenfield Project in Chakan, Pune
• Plan 1st, 2nd and 3rd phase of Machine installations & budget manpower, expenses. Get the layouts ready and put the necessary team, systIMS, and processes in place
• Visit the Supplier if required, for training or familiarization with the machine processes. Also may need to visit some locations of Tristone to see the working of similar machines
• Start the production by putting up the Plastic Molding line and Vulcanized Rubber Hose & Rubber Hose Assembly Line in India
• Put all the Utilities in place for the plant and control the operations of utility equipment’s.
• Ensure coordination with all the Necessary govt agencies for approvals etc. Prior experience of a similar nature / greenfield setup will be helpful
• Put the vendor base / contracts in place for all external supplies and services
• Develop & drive scheduled maintenance to ensure minimum machine downtime. This includes “Preventive, Predictive & Corrective” maintenance and maintaining spare parts inventory and maintenance records, maintenance cost control.
• Should have the capability to retrofit some of the major equipment if required. Prior experience of the same will be helpful in case required
• Knowledge of latest techniques and processes for Power saving in the plant. While also ensuring the highest level of safety and environment friendliness in all the installation processes.
• Basic knowledge of TS16949/ IATF 16949
• Should have preferably executed a Greenfield project once in the Injection Molding environment & Extrusion.
• Coordination with consulting engineering firm for design supports on project requirements. Assessment of technologies and offers from suppliers and recommend cost effective solutions wherever necessary.
• Experience in project planning, budgeting, process management, liasoning with external agencies for various statutory approvals and implementation of cost saving/energy conservation methods.
• Training & review, of project team and provide leadership to enable all team members for maximum utilization of resources.
• Monitor and control specifications of each utility equipment. Analyze monthly utility unit consumption & cost and develop new operating technology to improve the efficiency of utility equipment.
• Responsible for upkeep of Fire Hydrant System.
• Responsible for Plant and employee safety.
• Initiate change management request after HOD approval, as and when required.
• Participate in change management meetings and implement change management related actions as and when required.
• Support in getting customer approval on change request where ever required.
• Ensuring conformance of QMS to the requirements of IATF 16949 standard.
• Ensuring integrity of QMS in case of any change.
• Reporting to top management on the performance of the QMS and on the opportunities for improvement.
• Participate in Aspect Impact analysis
• Support management in risks and opportunities identification.
• Support management in defining effective action for Significant aspects
• Follow defined operational controls to avoid adverse effect on Tristone IMS system
• Participate in MRM and present relevant data to management
• Participate in IMS NC and corrective action relevant to your activity.
• Define Operational control for Significant aspects
• Ensure process are delivering intended outcome including IMS performance/objective on regular basis.
• Notify IMS related changes to change management responsible person
• Responsible to comply and monitor legal aspects.

CIP:

• Implementation of centralize manufacturing excellence system design by global CIP team having six pillars.
• Work for implementation of 5S, TPM, KAIZEN, SMED, VSM, LEAN etc.
• Preparation of strategies to achieve the define level and score (% Score) for each pillar of ME system.
• Trigger and drive LEAN initiative process, tools and methods in production, logistic & other operation functions.

⚒️Technical Skills

• English Language
• Computer and Program Competence
• Experience in Automotive industry is Necessary
• Greenfield Setup knowledge will be helpful
• Knowledge, Initiative and Competence to setup the Maintenance deptt Processes & SystIMS
• Strong leadership, negotiation and interpersonal skills
• Good time management skills-ability to organize and plan multiple long and short term tasks
• Ability to mentor and develop his team with Growth of Company in India
• Cross-Functional Knowledge of Production systIMS, latest concepts will be helpful
• Good Exposure on TPM, Energy Management, Contract Management, Spares, Machine Selections & Installation processes

Authorities:

1. Partial or full plant shut down for Predictive, Preventive & annual maintenance.
2. Spare part management for facility tools and gauges

💼Experience: More than 15 years of experience in Maintenance Function.
🎓 Qualification: BE Mechanical/Electrical with minimum 8 years’ experience in working with manufacturing industry.

Personal Competences

• Reactive quick problem solving
• Result oriented
• Communicator and motivator
• Analytical thinker